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Up until now, it has been shown that big parts of the so called Industry 4.0 are impacted by Machine Learning (ML) in some way or another. In many shopfloor situations, there are different sensors involved and all data is eventually structured, accumulated and prepared for application in various ML-based scenarios, e.g., predictive maintenance of a machine, quality monitoring of manufactured workpieces or handling domain-specific aspect of the respective fabricator or product. As the physical environment of Cyber Physical System (CPS) can change rapidly, the overall Data Acquisition (DAQ) process and ML training is impacted, too. This work focuses on datasets which consist of small amounts of tabular information and how to utilize them in image-based Neural Networks (NN) with respect to meta learning and multimodal transformations. Therefore, the conceptual utilization of an DAQ system in industrial environments is discussed regarding a variety of techniques for preprocessing and generating visual material from multimodal data. The outcome of such operations is a new dataset which is then applied in model training. Therefore, the presented approach is three-fold. In first analysing the concept of predicting the similarity of structured and numerical data in different datasets, indicators of the feasibility when applying the methodology in related but more sophisticated learning scenarios can be gained. Although ongoing time-series data is differing from simple multi-class data in terms of a chronologically dimension, basic classification concepts are applied to it and evaluated. In order to extend the similarity prediction with a temporal component, the discussed methods are extended by multimodal transformations and an subsequent utilization in Siamese Neural Networks (SNN). By discussing the concept of applying visual representations of structured time-series data in a meta-learning context, known trends and historic information can be utilized for generating real-world test-samples and predicting their validity on inference.
Operations within a Cyber Physical System (CPS) environment are naturally diverse and the resulting data sets include complex relations between sensors of the shopfloor devices setup, their configuration respectively. As Machine Learn- ing (ML) can increase the success of industrial plants in a variety of cases, like smart controlling, intrusion detection or predictive maintenance, clarifying responsibilities and operations for the whole lifecycle supports evaluating the potentially feasible scenarios. In this work, the need for highly configurable and flexible modules is demonstrated by depicting the complex possibilities of extending simple Machine Learning Operations (MLOps) pipelines with additional data sources, e.g., sensors. In addition to the particular modules core functionality, arbitrary evaluation logic or data structure specific anomaly detection can be integrated into the pipeline. With the creation of audit-trails for all operational modules, automated reports can be generated for increasing the accountability of the different physical devices and the data related processing. The concept is evaluated in the context of the project Collaborative Smart Contracting Platform for digital value-added Networks (KOSMoS), where a sensor is part of an ML pipeline and audit trails are realized using Blockchain (BC) technology.
On the way to the smart factory, the manufacturing companies investigate the potential of Machine Learning approaches like visual quality inspection, process optimisation, maintenance prediction and more. In order to be able to assess the influence of Machine Learning based systems on business-relevant key figures, many companies go down the path of test before invest. This paper describes a novel and inexpensive distributed Data Acquisition System, ARTHUR (dAta collectoR sysTem witH distribUted sensoRs), to enable the collection of data for AI-based projects for research, education and the industry. ARTHUR is arbitrarily expandable and has so far been used in the field of data acquisition on machine tools. Typical measured values are Acoustic Emission values, force plate X-Y-Z force values, simple SPS signals, OPC-UA machine parameters, etc. which were recorded by a wide variety of sensors. The ARTHUR system consists of a master node, multiple measurement worker nodes, a local streaming system and a gateway that stores the data to the cloud. The authors describe the hardware and software of this system and discuss its advantages and disadvantages.
ARTHUR – Distributed Measuring System for Synchronous Data Acquisition from Different Data Sources
(2023)
In industrial manufacturing lines, different machines are well orchestrated and applied for their well-defined purpose. As each of these machines must be monitored and maintained in the first place, there are scenarios in which a Data Acquisition system brings enormous benefits. Since the cost of such professional systems is often not appropriate or feasible for research projects or prototyping, a proof of concept is often achieved by applying end-user hardware. In this work, a distributed measurement system for supporting the collection of data is described with respect to AI-based projects for research and teaching. ARTHUR (meAsuRing sysTem witH distribUted sensoRs) is arbitrarily expandable and has so far been used in the field of data acquisition on machine tools. Typical measured values are Accoustic Emission values, force plates X-Y-Z force values, simple PLC switching signals, OPC-UA machine parameters, etc., which were recorded by a wide variety of sensors. The overall ATHUR system is based on Raspberry Pis and consists of a master node, multiple independent measurement worker nodes, a streaming system realized with Redis, as well as a gateway that stores the data in the cloud. The major objectives of the ARTHUR system are scalability and the support for low-cost measuring components while solely applying open-source software. The work on hand discusses the advantages and disadvantages regarding the hard- and software of this TCP/IP-based system.
In modern industrial production lines, the integration and interconnection of various different manufacturing components, like robots, laser cutting machines, milling machines, CNC-machines, etc. allows for a higher degree of autonomous production on the shop floor. Manufacturers of these increasingly complex machines are beginning to equip their business models with bidirectional data flows to other factories. This is creating a digital, cross-company shop floor infrastructure where the transfer of information is controlled by digital contracts. To establish a trusted ecosystem, the new technology "blockchain" and a variety of technology stacks must be combined while ensuring security. Such blockchain-based frameworks enable bidirectional trust across all contract partners. Essential data flows are defined by specific technical representation of contract agreements and executed through smart contracts.This work describes a platform for rapid cross-company business model instantiation based on blockchain for establishing trust between the enterprises. It focuses on selected security aspects of the deployment- and configuration processes applied by the industrial ecosystem. A threat analysis of the platform shows the critical security risks. Based on an industrial dynamic machine leasing use case, a risk assessment and security analysis of the key platform components is carried out.