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Smart Condition Monitoring for Industry 4.0 Manufacturing Processes: An Ontology-Based Approach
(2019)
Combining Chronicle Mining and Semantics for Predictive Maintenance in Manufacturing Processes
(2020)
In the context of Industry 4.0, smart factories use advanced sensing and data analytic technologies to understand and monitor the manufacturing processes. To enhance production efficiency and reliability, statistical Artificial Intelligence (AI) technologies such as machine learning and data mining are used to detect and predict potential anomalies within manufacturing processes. However, due to the heterogeneous nature of industrial data, sometimes the knowledge extracted from industrial data is presented in a complex structure. This brings the semantic gap issue which stands for the lack of interoperability among different manufacturing systems. Furthermore, as the Cyber-Physical Systems (CPS) are becoming more knowledge-intensive, uniform knowledge representation of physical resources and real-time reasoning capabilities for analytic tasks are needed to automate the decision-making processes for these systems. These requirements highlight the potential of using symbolic AI for predictive maintenance.
To automate and facilitate predictive analytics in Industry 4.0, in this paper, we present a novel Knowledge-based System for Predictive Maintenance in Industry 4.0 (KSPMI). KSPMI is developed based on a novel hybrid approach that leverages both statistical and symbolic AI technologies. The hybrid approach involves using statistical AI technologies such as machine learning and chronicle mining (a special type of sequential pattern mining approach) to extract machine degradation models from industrial data. On the other hand, symbolic AI technologies, especially domain ontologies and logic rules, will use the extracted chronicle patterns to query and reason on system input data with rich domain and contextual knowledge. This hybrid approach uses Semantic Web Rule Language (SWRL) rules generated from chronicle patterns together with domain ontologies to perform ontology reasoning, which enables the automatic detection of machinery anomalies and the prediction of future events’ occurrence. KSPMI is evaluated and tested on both real-world and synthetic data sets.
Quality assurance (QA) plays a crucial role in manufacturing to ensure that products meet their specifications. However, manual QA processes are costly and time-consuming, thereby making artificial intelligence (AI) an attractive solution for automation and expert support. In particular, convolutional neural networks (CNNs) have gained a lot of interest in visual inspection. Next to AI methods, the explainable artificial intelligence (XAI) systems, which achieve transparency and interpretability by providing insights into the decision-making process of the AI, are interesting methods for achieveing quality inspections in manufacturing processes. In this study, we conducted a systematic literature review (SLR) to explore AI and XAI approaches for visual QA (VQA) in manufacturing. Our objective was to assess the current state of the art and identify research gaps in this context. Our findings revealed that AI-based systems predominantly focused on visual quality control (VQC) for defect detection. Research addressing VQA practices, like process optimization, predictive maintenance, or root cause analysis, are more rare. Least often cited are papers that utilize XAI methods. In conclusion, this survey emphasizes the importance and potential of AI and XAI in VQA across various industries. By integrating XAI, organizations can enhance model transparency, interpretability, and trust in AI systems. Overall, leveraging AI and XAI improves VQA practices and decision-making in industries.